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Product Information

Checks safely the continuous transport of the complex cut shape of cardboard

Exterior Inspection System "Blanks"

Exterior Inspection System

Features

■The image processing apparatus of the original development is automaticly followed with transfer speed, and high-speed inspection. (2-5 images / second)
■For multiple registration of the reference images, it recognizes the inspection and allows a variation of products without defects.
■"line block position correction" function, can be inspected with high accuracy.
■It is equipped with a dedicated detection algorithm for missing characters.
■Inspection analysis system "VST" (optional) can understand the position information of the defective part.
■Maintenance services can be remotely connected using a communication line to allow quick response if trouble occurs.
■Possible products including foil stamping, safe inspection is solved by special lighting for unstable reflection of deposition paper.
■System automatically detects low ink in Ф0.3mm dimensions width 500mm, about 500mm of length, jumping ink, and missing characters about Ф1mm.
■Achieved less tha 1% false alarm rate in the mechanism by a simple real-time positioning.

Specifications

Inspection Capability
Target Work Blanks
Work Shape Minimum: 100mm (W) × 100mm (L)
Max: 500mm (W) × 500mm (L)
Thickness : 0.4mm ~ 0.7mm
Processing Time 80m / min ~ 120m / minute
19,800 sheets / hr (length blanks: 150mm)
8,600 sheets / hour (length blanks: 500mm)
(Transport Speed : In the case of 120m / minute)
Defect Detection Capability • The jump ink, pinhole, Hickey
• Ink dirt, uneven color, poor color tone
• Missing characters and character smudge
• Foreign matter and displacement
Minimum Defect Size • Width direction: about 0.20mm
• Flow direction: about 0.25mm
(The test width 500mm, conveying speed of 120m / minute)
Device configuration
Imaging device Image processing unit (FS series), inspection display PC
Keyboard / mouse, LCD monitor, uninterruptible power supply (UPS)
Remote communication equipment, HUB, DSU
Line sensor camera, lighting equipment, lighting power
Carrier device Work carrier device
Checking unit operation panel (LCD touch type)
External dimensions Transport equipment: about 2224W × 3688L × 2395H
Equipment weight About 1,800kg
Power Transport equipment: AC three-phase 200V ± 10% capacity: 8.0KVA
Air 0.5MPa (about 5kg/㎠) 350NL/min (clean air dehumidification)

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